Rebaler system

Each is virtually indestructible. No wonder our products have become the industry gold standard over the past 40 years. Nothing runs like a Steffen! But when the water receded and it dried out, it went right back to work like nothing ever happened and has been going strong ever since. I process around 20, bales a year, so I wish I could say that about the rest of my equipment. In fact, I was about to roll all of my hay when I saw a Steffen accumulator perform and was impressed.

After buying one, I can say I finally have haying equipment that really works for me. The inferior quality and performance delivered by his haying equipment meant he lost more and more of his crop to rain.

In order to get his hay properly baled and stored, he needed a better, more reliable, more efficient bale handling system. So he built his own — based on strong Christian values. That was the beginning of Steffen Systems. For as long as there have been hay bales, there have been people tasked with bucking them onto a truck or into a barn.

Bale Handlers. Virtually trouble-free. Going strong since ' Rita was no match. Never going back. Finally, the right equipment.Developed specifically for the use of re-baling, breaking down bales for mixer wagons, and processing hemp, the Chainless SX efficiently teases apart large round bales in less than 2 minutes which provides huge time, cost and fuel savings. After unsuccessful attempts with other rebaling methods, most rebaling operations turn to Hustler for the optimum rebaling solution which helps them overcome many challenges:.

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I no longer have to dodge the weather patterns because I have it all set up indoors and I can do it all on my own. It handles rounds and squares, runs 8 hours a day, 5 days a week, year round. It feeds evenly, which allows the silage cutter to cut properly without stalling. Maintenance is virtually. Extremely low maintenance. Less wear, longer life and low power requirement due to superior Hustler engineering.

The Chainless can handle any type of bale that you have on hand — balage, hay, straw, Lucerne, alfalfa, etc. Bales are teased apart by timed rotors. The Chainless lays down a fluffed-up windrow which makes re-baling easier and TMR mixing quicker. Making rebaling easy, the remote control valve can be positioned within a degree arc to suit individual operator preference and provides improved visibility of the feed flow into the baler.

The control levers are mounted on an arm to keep the operator outside the dust zone. Infinite variation in feed control gives the operator more control over how thick the flow of hay into the bale is, and more flexibility for the variation of different bale types.

Polyethylene is impervious to UV, non-corrosive, and slippery to reduce drag and drive power, it is easily repairable and very shock resistant. Built-in bale guides help keep bales tracking straight.

rebaler system

A quick-release latch releases the wiper panel for easy cleaning in case of any build-up of material on the rotors. The addition of a new Axial Rotor with centralising paddles keeps the bale positioned in the centre of the feeding chamber to minimise wastage and provide better grip on soft bales. Hydraulic motor powered with outboard bearing blocks which are in a good position to keep clean and greased.

Automatic drive chain tensioners mean no adjustment are necessary. Self aligning bearings are free-running and protected behind drive covers. Transmission covers protect against dust, mud, and debris getting at the heavy-duty drive system which reduces maintenance. The adjustable height platform allows for the SX to rebale the wider variety of bales than any other rebaling system.

Many hours of research and development have gone into the shape of the teeth to makes them clean easier, and have more aggression on tight bales. The Chainless SX rebaler has 5 teeth per rotor to provide extra grip on soft bales. New sandblasted finish and impressively durable power-coating system means your new Chainless SX round rebaler will look like new for years to come.

The Chainless SX bale feeder is a stationery processor for use in rebaling operations and hemp processing Developed specifically for the use of re-baling, breaking down bales for mixer wagons, and processing hemp, the Chainless SX efficiently teases apart large round bales in less than 2 minutes which provides huge time, cost and fuel savings.

Play Video Download Brochure. Turn your large round bales into cold, hard cash. Rebaling Calculator. Download Rebaling Guide. What our customers are saying. Product Customiser Select the product, then options and accessories to create your enquiry.

Options and Accessories.

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Castor Wheels. Castor Wheels Large mounting pads allow the SX to be easily mounted on optional castor wheels. Side Chute. Enquire now.Being interested in mechanical things and what makes them work, Whipples inquisitive mind helped him to develop the T's EZ Unroller baling system.

Whipple Simpson.

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Henry Simpson. Alan Cook. David Bruce. Julie Marshall. Under a shelter, the operation can run in any type of weather, 24 hours a day, 7 days a week. Click Here for the Full Size Image. Click Here for the Full Size Image2.

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We could not supply our customers square hay without an unroller from Simpco". We purchased our unroller from Simpco in It has totally changed our hay business.

We put up square bales with 2 people. We could not supply our customers square hay without an unroller from Simpco. It has now turned into a profitable source of income with the addition of the Simpson unroller. The unroller is great. The Simpsons are a pleasure to do business with. They make sure the customer is comfortable with the equipment and they are available to answer all questions at all times". Cochran - T. Whipple Simpson went to a farm show in search of a machine that would unroll his pound round bales of wheat straw so they could be separated into pound rectangular bales.

When he couldn't find one, he did the next best thing - he invented one. Simpson received a patent on his invention, the EZ Unroller, this month.Many hours of research and development have gone into the shape of the teeth to makes them clean easier, and have more aggression on tight bales.

The XR rebaler has 5 teeth per rotor to provide extra grip on soft bales. The addition of a new Axial Rotor with centralising paddles keeps the bale positioned in the centre of the feeding chamber to minimise wastage and provide better grip on soft bales.

New sandblasted finish and improved paint system means your new Chainless XR round bale feeder will look smarter for longer. Transmission covers protect against mud and debris getting at the heavy duty drive system which reduces maintenance. The clear, easy to read platform height guide shows starting positions for various bale types making it easier to use for all operators.

Infinite variation in feed control, allows you to feed thick for cattle, thin for sheep to increase the palatability for your stock. Rotor teeth release the feed off the taper at the correct point. Outboard bearing blocks are in a good position to keep clean and greased. Automatic drive chain tensioners mean no adjustment are necessary. Self aligining bearings are free running and protected behind drive covers.

The Easy Clean Hypaflo Wiper Panel minimises blockages and ensures that hay drops outside the wheel tracks to avoid being flattened into the mud. A quick release latch releases the wiper panel for easy cleaning. Polyethylene is impervious to UV, non corrosive, and slippery to reduce drag and drive power, it is easily repairable and very shock resistant. Built-in bale guides help keep bales tracking straight. Download brochure. See it in action.

Less wear, longer life and low power requirement due to superior Hustler engineering. The Chainless can handle any type of bale that you have on hand — balage, hay, straw, lucerne, alfalfa, etc. Bales are teased apart by variable rotors.

Simpco, Inc.

The Chainless lays down a fluffed-up windrow which makes rebaling easier and TMR mixing quicker. Simple to operate hydraulic control 2 year warranty. Rotor teeth Many hours of research and development have gone into the shape of the teeth to makes them clean easier, and have more aggression on tight bales. Quick release wiper A quick release latch releases the wiper panel for easy cleaning.

Axial rotor The addition of a new Axial Rotor with centralising paddles keeps the bale positioned in the centre of the feeding chamber to minimise wastage and provide better grip on soft bales.

Sandblasted, wet coat finish New sandblasted finish and improved paint system means your new Chainless XR round bale feeder will look smarter for longer. Protective covers Transmission covers protect against mud and debris getting at the heavy duty drive system which reduces maintenance. FeedGuide The clear, easy to read platform height guide shows starting positions for various bale types making it easier to use for all operators.

Feed control Infinite variation in feed control, allows you to feed thick for cattle, thin for sheep to increase the palatability for your stock. Paddles Paddles on lower drum help when feeding out sloppy bales. Teeth Rotor teeth release the feed off the taper at the correct point. Low maintenance drive cc hydraulic motor. Hypaflow wiper The Easy Clean Hypaflo Wiper Panel minimises blockages and ensures that hay drops outside the wheel tracks to avoid being flattened into the mud.

What our customers are saying. Get your Hustler Get a Quote.Countries concerned : BAME. Kind code of ref document : A2. Kind code of ref document : A3. Effective date : A method of forming a higher density bale of waste paper from two or more lower density bales 38 of waste paper includes positioning the lower density bales 38 intact and in side-by-side relationship with respect to each other, moving them to a compression zone, and compressing the bales 38 together in the compression zone to form a higher density bale The higher density bale 39 can then be strapped to maintain its higher density configuration and shape.

Thus, a larger tonnage of waste paper in bales can be loaded into a shipping container for transport. A rebaler 11 for carrying out the method includes side feed and side retrieval of bales, significantly improving over traditional top feed machines.

rebaler system

The recycling of old corrugated cardboard OCCOCC scrap, and other waste paper is ecologically responsible, cost effective, and more efficient than making of virgin cardboard and other paper. Currently, waste paper recycling supports a large and growing industry in the Unites States and elsewhere.

Generally, OCC and waste paper is compacted into relatively compact bales and transported to recycling centers for processing. For example, a grocery or retail store may have a small paper baler on-site that it uses to compress empty cardboard boxes into bales that can be picked up and transported to a recycling center. Paper bales created at such on-site locations may typically weight around one thousand pounds each and are known in the industry as low density bales.

Low density paper bales generally have been acceptable for transporting domestically from individual store locations to recycling centers and the like. However, markets for OCC and other scrap paper are growing rapidly in China and other countries. Transporting baled OCC and other waste paper internationally to these countries involves filling shipping containers with bales and transporting the containers abroad by container ship, which is expensive.

A typical shipping container has a target weight capacity of between about 50, pounds and 60, pounds to obtain the most economical shipping cost per container. However, a container load of low density paper bales weighs significantly less than this target.

Thus, it has been common to rebale these low density bales into higher density bales that meet the target weight when loaded into shipping containers to transporting abroad.

It can also be more efficient to transport high density paper bales domestically since a higher tonnage can be transported on a single truck. Paper rebaling generally has been done at central locations such as retail distribution centers to which low density paper bales are back-hauled from individual stores, or at recycling centers.

Homemade Rebaler running a few bales Gerraldfarms

This is due in part to the fact that machines for rebaling paper from low density paper bales into high density paper bales have been large, very expensive, and relatively complex to operate. In a typical high density rebaler, low density bales are placed on a conveyor and the binding wires are cut by an operator to free the baled paper.Farmers can harvest hay more quickly in large round bales, which can be rebaled later into more marketable, smaller, square bales for the equine and small livestock market.

It is estimated that there are about 38, horses in the state of Maine. He found he needed a crew of six to bale and stack ten acres of hay or straw a day.

rebaler system

With round bales, four people could very easily cover 15 acres a day. He built the hay rebaler to unroll and fluff up the hay from a large round bale and then he used his regular square baler to rebale the hay. The Franklin J. They needed two tractors one for power and one to load and a square baler. The rebaling operation produced a lot of dust and chaff, so locating the operation in an area that has good ventilation is suggested.

The total cost per hour to rebale 7.

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It is important to note that rebaling hay cannot improve the quality of the hay. You need to start with dry hay that has been stored under cover. Hay that has a large amount of spoilage on the outside or bottom of the bale usually binds up the equipment. So those looking for an option for rebaling spoiled hay into small square bales for mulch hay should not rely on this equipment.

Horse hay needs to be dust- and mold-free to prevent respiratory distress in horses. One method to help reduce the time from cutting and baling is to spray the hay with a buffered acid preservative just as it goes into the baler. Acid-treated hay can be baled at a higher moister level without danger of mold. Acid-treated hays have been fed to horses with no negative effects, and after a brief adjustment period, the horses find the hay quite palatable. To learn more about the Simpco Inc.

The preceding does not constitute a recommendation for this equipment and is provided for information only. The smaller size bale would be easier for horse owners of small stature to handle.

You are welcome to contact the people involved in this project if you have ideas or experience with the equipment that you are willing to share:. Frank Witter Center. Cooperative Extension: Livestock. Feasibility of Rebaling Large Round Bales of Hay Farmers can harvest hay more quickly in large round bales, which can be rebaled later into more marketable, smaller, square bales for the equine and small livestock market.

You are welcome to contact the people involved in this project if you have ideas or experience with the equipment that you are willing to share: Dr. Tel: Working with less-than-ideal weather patterns and hiring less-than-ideal labor can be very frustrating when you are trying to put up small square bales in the field.

In the past, the conversion process was troublesome and often the additional labor consumption and capital outlay offset the benefits of Re-baling. Times have changed, my friend. The Chainless SX efficiently teases apart your large bales in less than 4 minutes, simplifying the task, reducing labor requirement, and the unique teasing action and hydraulic drive system can feed directly into an existing small square baler, utilizing existing capital outlay!

The Chainless SX can also be used for breaking bales down before loading into a TMR, providing huge savings in time and diesel. I no longer have to dodge the weather patterns because I have it all set up indoors and I can do it all on my own.

It handles rounds and squares, runs 8 hours a day, 5 days a week, year round. It feeds evenly, which allows the silage cutter to cut properly without stalling. Maintenance is virtually nil because there are no chains and the bearings are all sealed. At Hustler, we combine a love for machines with creativity, an understanding of farming, and a passion for discovering better ways to do everyday tasks. Visit Hustler Equipment. Download the free guide.


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